My boys are obsessed with all things Star Wars so when I saw these cute masks I thought they'd have fun with them. We made a Chewy and Darth Vader mask today. I printed out the standard size of the mask onto white cardstock and then cut them out. I cut out the eyes too (I used a large gromet punch). Then I ran them through my little laminating machine and cut out around the mask (including cutting out the eyes again). Then I added eyelets to the sides and added twine to tie them on with.
They're pretty simple, but hopefully the boys will have fun with them.